Introduction nontraditional machining processes is a group of processes that remove excess material by various techniques involving mechanical, thermal, electrical, or chemical energy or a combination of these energies, but do not use a sharp cutting tool as used in traditional. These include mechanical, electrical, thermal, and chemical methods. Pdf selection of nontraditional machining process researchgate. Advanced non traditional machining processes 315 this equation can be used to calculate the linear material removal rate mrr l by dividing it by cross sectional a rea a r of the tool or. Usually the term turning is reserved for the generation of external surfaces by this cutting action, whereas this same essential cutting action when applied to.
Need for nontraditional machining, classification, process selection moduleii abrasive jet machining. Pdf nontraditional machining ntm processes are now being widely used to generate. Seminar on non conventional machining report download abstract. It also includes chapters on outsourcing, purchasing equipment, building a successful business, and closes with a chapter on the future revolutionary nontraditional machine. Non traditional machining ntm or non conventional machining ncm, is a kind of machining technology which is different from traditional machining process and equipment.
Nontraditional machining processes semantic scholar. Most of the machining techniques we use today are entirely different and modern in nature. Nontraditional machining the definitive guide machinemfg. Several types of non traditional machining processes have been developed to meet extra required machining conditions. Offering complete coverage of the technologies, machine tools, and operations of a wide range of machining processes, machining technology presents the essential principles of machining and then examines traditional and nontraditional machining methods. Difference between conventional and nonconventional machining processes are. Introduction to nontraditional machining linkedin slideshare. Non traditional manufacturing processes an overview introduction nontraditional manufacturing processes is defined as a group of processes that remove excess material by various techniques involving mechanical, thermal, electrical or chemical energy or combinations of these energies but do not use a sharp cutting tools as it needs to be. It also includes chapters on outsourcing, purchasing equipment, building a successful business, and closes with a chapter on the future revolutionary non traditional machine. When these processes are employed properly, they offer many advantages over nontraditional machining processes. Slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising.
Situations where traditional machining processes are unsatisfactory. Nontraditional machining introduction non traditional manufacturing processes is defined as a group of processes that remove excess material by various techniques involving mechanical, thermal, electrical or chemical energy or combinations of these energies but do not use a sharp cutting tools as. The non traditional machining methods include, ultrasonic machining, laser beam machining, water jet machining, abrasive water jet machining, electron beam machining, etc. The working principles and the applications of some of these processes are discussed in this chapter. Dec 29, 2015 machining is a processes in which a piece of raw material is cut into a desired final shape and size by a controlled materialremoval process. Non traditional manufacturing processes an overview introduction non traditional manufacturing processes is defined as a group of processes that remove excess material by various techniques involving mechanical, thermal, electrical or chemical. An unconventional machining process or nontraditional machining process is a special type of machining process in which there is no direct contact between the tool and the workpiece. Unconventional machining process sasurie college of engineering. Manufacturing processes can be broadly divided into two groups 1. Cnc machining is the most widely used subtractive manufacturing technology. Nontraditional machining ntm processes are now being widely used to generate intricate and accurate shapes in materials, like titanium, stainless steel, high strength temperature resistant hstr alloys, fiberreinforced composites, ceramics, refractories and other difficulttomachine alloys having higher strength, hardness. This article discusses the various categories of nontraditional machining processes that are subdivided according to the form of energy being harnessed.
Cnc produces parts with tight tolerances and excellent material properties. Introduction, diagram, parts, working, advantages, disadvantages, applications pdf by mohammed shafi november 23, 2018 may 18, 2020 electrochemical machining process, the combination of electrical energy and chemical energy makes the removal of material from the surface of a workpiece. Machining is a processes in which a piece of raw material is cut into a desired final shape and size by a controlled materialremoval process. Feb 03, 2018 introduction to casting technology duration. Non traditional manufacturing processes an overview introduction nontraditional manufacturing processes is defined as a group of processes that remove excess material by various techniques involving mechanical, thermal, electrical or chemical.
Primary manufacturing processes this provide basic shape and size to the material as per designers requirement. However, many improvements in nontraditional process removal rates have been. These notes and ebook on nontraditional machining have been prepared by experienced engineering faculty and toppers and will provide you with easy to study material. Several types of nontraditional machining processes have been developed to meet extra required machining conditions. Need for non traditional machining, classification, process selection moduleii abrasive jet machining.
Advanced processes include electrical and chemical means of material removal, as well as the use of abrasive jets, water. Nontraditional machining ntm lecture notes, ebook for. When these processes are employed properly, they offer many advantages over non traditional machining processes. Traditional machine tools require a machinist or operators to use manuallyoperated levers or wheels to execute machining operations. Nontraditional machining employs processes that remove material by various methods involving thermal, electrical, chemical and mechanical energy or even. Introduction machining building engineering free 30. In cnc, material is removed from a solid block using a variety of cutting tools to produce a part based on a cad model. A new non traditional machining method using cavitation. Many advanced finishing processes have been employed to make circular andor non circular cavities and holes in difficult to machine materials. Introduction as a result of the advances in machine tools and cutting tool technology in recent decades, many of the conventional machining processes such as turning, milling and drilling have become costeffective, flexible and highthroughput manufacturing processes for producing high precision and high. Jan, 2016 brief introduction of non conventional machining processes manufacturing process technology part i. In unconventional machining, a form of energy is used to remove unwanted material from a. Advanced nontraditional machining processes 315 this equation can be used to calculate the linear material removal rate mrr l by dividing it by cross sectional a rea a r of the tool or. Some of the processes employed for hole making are electrodischarge machining, laser beam machining, electron beam machining, shaped tube electrochemical machining and electrochemical spark machining.
The technology developed in research laboratories cannot be brought to the shop floor unless its applications are realized by. Ramkumar department of mechanical engineering iit kanpur march 26, 2018. Rise of nonstate actors the world underwent seismic shifts in the 20 th century in the form of two resourcedraining world wars, the creation of a bipolar world order, numerous proxy wars, end of the cold war and emergence of the us as the sole superpower. In ntm processes the material is removed in the form of atoms or molecules, individually or in groups. Dec 16, 2017 non traditional machining method is an advanced method used to overcome the problems of traditional machining methods. The machining medium is solid grains suspended in an abrasive slurry in the former, while a fluid is employed in the wjm process. Non traditional manufacturing processes is defined as a group of processes that remove excess material by various techniques involving mechanical, thermal, electrical or chemical energy or combinations of these energies but do not use a sharp cutting tools as it needs to be. Developing an efficient decision support system for non. This fivehour online course is only an introduction of many practical concepts utilized in non conventional machining, but even as a level course, therefore, covers the fundamental theory, tailored for beginners, students, engineers, technicians, contractors or anyone who would like to become a production leader or.
Jain department of mechanical engineering, indian institute of technology kanpur, kanpur208016, india. Introduction many material removal processes have been developed since world war ii to address problems that cant be handled with conventional, that is, traditional chipforming machining processes. Any damaged, broken, or unsafe equipment will be reported to lab personnel immediately. Waterjet machining a schematic illustration of waterjet machining. It combines the physical energy electricity, magnetism, sound, light and heat, chemical energy and even mechanical energy to applied on the machining position. Vaddi thulasikanth assistant professor manufacturing processes can be broadly divided into two groups 1. The common non traditional machining processes are described in this section. May 27, 2018 hey folks, on this thread, i have shared the pdf lecture notes for the subject nontraditional machining. Pdf nontraditional machining introduction riza nur. Seminar on non conventional machining report download. Non traditional manufacturing processes an overview.
Non traditional machining techniques introduction to non traditional machiniing techniques by mr. These involve electrolyte type, rate of electrolyte flow, and some other process conditions. Nontraditional machining traditional machining is mostly based on removal of materials using tools that are harder than the materials themselves. Understand the compare traditional and nontraditional machining process and. Nontraditional machining introduction nontraditional manufacturing processes is defined as a group of processes that remove excess material by various techniques involving mechanical, thermal, electrical or chemical energy or combinations of these energies but do not use a sharp cutting tools as. The following examples are provided where ntm processes are preferred over the conventional machining process. Non traditional machining traditional machining is mostly based on removal of materials using tools that are harder than the materials themselves. Traditional machining processes consist of turning, boring, drilling, reaming, threading, milling, shaping, planing, and broaching, as well as abrasive processes such as grinding, ultrasonic machining, lapping, and honing. New and novel materials because of their greatly improved chemical, mechanical and thermal properties are sometimes impossible to machine using traditional machining processes. An introduction to machining practices cornell university. Relative motions between the tool and the workpart generating part geometry is determined by the feed trajectory of the cutting tool 2. Hey folks, on this thread, i have shared the pdf lecture notes for the subject nontraditional machining. Laser cutters, milling machines, lathes, gear cutters, and water jets are some of the examples of precision machine devices that manufacturers. Machining operations and part geometry each machining operation produces a characteristic part geometry due to two factors.
Introduction to nontraditional machining iit kanpur. Nontraditional security threats in the 21st century. Unconventional machining processes introduction and. The processes described in this chapter are often called nontraditional machining ntm processes, and have the following advantages. Advancements in nonconventional machining of aluminum. Turning is a machining process in which a cutting tool, typically a non rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates. Non traditional machining jagadeesha t, assistant professor, med, national institute of technology, calicut introduction to ntm types of manufacturing processes. Examples of conventional machining processes are turning, boring, milling, shaping, broaching, slotting, grinding etc. Carl sommer, author of over 50 books, is uniquely qualified to. Conventional machining process involved tool wearing as there is a physical contact between the tool and the work piece. Difference between conventional and nonconventional. Introduction to non traditional machining processes prof.
Introduction to nontraditional machining process machining. This article discusses the various categories of nontraditional machining processes that are subdivided according to the form of energy being harness. Introduction to nontraditional machining processes machining. Users are responsible for knowing the correct operating procedures and any associated safety. Introduction to nontraditional machining processes. In addition, low applied forces can prevent damage to the. It provides information on updated and advanced machine processes that are used today. Manual machining processes have their advantages as well as limitations. Nontraditional manufacturing processes is defined as a group of processes that remove excess material by various techniques involving mechanical, thermal, electrical or chemical energy or combinations of these energies but do not use a sharp cutting tools as it needs to be.
Jain, is a comprehensive book for students pursuing mechanical engineering. Nontraditional manufacturing processes or unconventional machining processes. Nontraditional machining can be thought of as operations that do not use shear as their primary source of energy. Advanced nontraditional machining processes springerlink.
This presentation gives an information about introduction to nontraditional machining covering the syllabus of non traditional machining. Difference between conventional machining and non traditional machining ntm pintu 27042019 ntm by definition, machining is one of the secondary manufacturing processes by which excess material is gradually removed by shearing from a preformed blank in the form of solid chips using a wedge shaped cutting tool in order to get desired shape. Manufacturing processes can be broadly divided into two groups o primary manufacturing processes o secondary manufacturing processes. Brief introduction of nonconventional machining processes manufacturing process technology part i. Jun 03, 2014 this presentation gives an information about introduction to non traditional machining covering the syllabus of non traditional machining. For example, abrasive water jet operations use mechanical energy, but material is removed by erosion. The paper also discusses the future trend of research work in the same area. Louis going from 90 pieces sheetmetal buildup to 1 piece. Non traditional manufacturing processes it is defined as a group of processes. Carl sommer, author of over 50 books, is uniquely qualified to author this book on non traditional machining.
Ultrasonic machining usm and waterjet machining wjm are typical examples of single action, mechanical non traditional machining processes. Metal matrix composite, surface analysis, machining introduction aluminum metal matrix composites ammcs are making in roads in various engineering. Introduction to nontraditional machining processes prof. Nonconventional tools are more accurate and precise than the conventional tool. Jain advanced machining processes, authored by vijay k. Introduction to computer numerical control manufacturing 3 h s or nc pr d f ma ure 2 al itmcu p opti onal d is.
Introduction to nontraditional machining slideshare. Brief introduction of nonconventional machining processes. The nontraditional machining methods include, ultrasonic machining, laser beam machining, water jet machining, abrasive water jet machining, electron beam machining, etc. Shape of the cutting tool forming part geometry is created by the. An unconventional machining process or non traditional machining process is a special type of machining process in which there is no direct contact between the tool and the workpiece. Currently, conventional processes excel in rapid bulk material removal rates. Nontraditional methods article pdf available in composites manufacturing 32. A similar example exists for the fa18 bulkhead boeing, st. Introduction machining building engineering free 30day. A brief introduction to machining bp precision machining. Available for the first time in one easytouse resource, the book elucidates the fundamentals, basic elements, and.
Nontraditional machining processes covers recent research and development in techniques and processes which focus on achieving high accuracies and good surface finishes, parts machined without burrs or residual stresses especially with materials that cannot be machined by conventional methods. Introduction free download as powerpoint presentation. In unconventional machining, a form of energy is used to remove unwanted material from a given workpiece. Conventional machining uses tools, such as lathes, milling machines, boring machines, drill presses, or. Nontraditional machining method is an advanced method used to overcome the problems of traditional machining methods. While making a part from raw material, one may require bulk removal of material, forming cavitiesholes and finally finishing as per the parts requirements. Non traditional machining ntm processes are now being widely used to generate intricate and accurate shapes in materials, like titanium, stainless steel, high strength temperature resistant hstr alloys, fiberreinforced composites, ceramics, refractories and other difficult to machine alloys having higher strength, hardness. Machining techniques introduction to non traditional machiniing techniques by mr. No nonmetallic materials will be machined without prior approval. The term machining is generally defined as the process where a piece of raw material is cut and transformed into a desired shape and size through a controlled process. Jul 08, 2016 non traditional machining techniques introduction to non traditional machiniing techniques by mr.
1 1411 1451 823 1349 885 345 518 356 18 695 838 218 638 750 878 1040 1517 1515 576 305 124 222 928 1116 426 1241 34 136 647 1361 1087